FLOWSERVE Casting Processing Pump Parts Impeller for 2K 100-65-250A

The impeller is the core rotating component of a centrifugal pump that transfers energy from the motor to the fluid. A worn or damaged impeller causes reduced flow rate, decreased head pressure, increased vibration, and premature seal failure.

This replacement impeller is reverse-engineered using FARO 3D laser scanning and CFD analysis to match original FLOWSERVE hydraulic profiles. Compatible with FLOWSERVE centrifugal pump models for industrial irrigation and water supply applications. Contact us with your pump model number for compatibility confirmation.

1. Reverse Engineering — FARO 3D laser scanning of original impeller → point cloud processing → CAD model reconstruction → CFD flow simulation to verify hydraulic performance
2. Material Selection — Cast iron, Wear-resistant cast iron, Cast steel, Stainless steel, Duplex stainless steel, Cast alloy steel based on application requirements
3. Mould Making — Investment casting mould or sand casting mould based on material and production volume
4. Casting — Wax injection (investment casting) or sand packing → shell building / core setting → dewaxing / pouring → post-cleaning → heat treatment
5. CNC Machining — Auto lathe turning of bore and shaft sleeve → meter lathe finishing of vane profiles → drilling/tapping balance holes → grinding of sealing surfaces → wire EDM for complex features
6. Dynamic Balancing — Impeller static and dynamic balancing testing
7. Surface Treatment — Blacking, polishing, chrome plating, zinc plating, nickel plating, or custom coating per operating environment
8. Quality Control — Material certificate verification → hydrostatic pressure test → dimensional inspection via 3D coordinate measuring machine → surface roughness testing → hardness testing → NDT (PT/RT/UT/MT)

• Reverse-engineered from your worn sample or photos — no need to source OEM drawings
• CFD-validated hydraulic profile ensures performance matching original specifications
• Dynamic balancing testing to minimize vibration during operation
• Material upgrade options available (wear-resistant cast iron, duplex stainless steel) for extended service life in demanding applications
• Full material traceability with mill certificates
• Comprehensive quality control including hydrostatic testing, dimensional inspection, and NDT